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PERKINS ENGINE
1204E
Troubleshooting
- Pages: 523
- Size: 4.70 MB
- Format: PDF (Adobe Reader)
- Language : English
Table of Contents
Troubleshooting Section
Introduction
General Information ..............................................5
Welding Precaution ...............................................6
Electronic Service Tools.........................................7
Electronic System Overview
System Overview ................................................10
Component Location ...........................................12
Diesel Particulate Filter Regeneration ...................22
Engine Monitoring System ...................................22
Diagnostic Capabilities ........................................23
Electrical Connectors ..........................................24
Configuration Parameters
Configuration Parameters ....................................29
Diagnostic Trouble Codes
Diagnostic Trouble Codes....................................32
Event Codes
Event Codes ......................................................53
Symptom Troubleshooting
Acceleration Is Poor or Throttle Response Is Poor .65
Alternator Problem (Charging Problem and/or Noisy
Operation) ........................................................73
Battery Problem ..................................................75
Belt Tensioner Noise ...........................................76
Clean Emissions Module Has High Oxygen Level..81
Coolant Contains Oil ...........................................82
Coolant Level Is Low ...........................................84
Coolant Temperature Is High................................85
Coolant Temperature Is Low ................................89
Crankcase Breather Ejects Oil .............................91
Crankcase Fumes Disposal Tube Has Oil Draining 92
Cylinder Is Noisy .................................................95
DEF Concentration Is Incorrect ............................98
DEF Pressure Does Not Respond ...................... 101
DEF Pressure Is High ........................................ 103
DEF Pressure Is Low......................................... 107
DEF Tank Level Is Low ...................................... 112
DEF Tank Temperature Is High........................... 115
DEF Tank Temperature Is Low ........................... 118
Diesel Oxidation Catalyst Has Incorrect Inlet
Temperature ................................................... 121
Diesel Oxidation Catalyst Has Low Conversion
Efficiency ........................................................ 124
Diesel Particulate Filter Collects Excessive Soot (If
Equipped) ....................................................... 125
Diesel Particulate Filter Temperature Is Low (If
Equipped) ....................................................... 130
Engine Cranks but Does Not Start ...................... 132
Engine Does Not Crank ..................................... 140
Engine Has Early Wear...................................... 142
Engine Has Mechanical Noise (Knock) ............... 144
Engine Misfires, Runs Rough or Is Unstable........ 147
Engine Overspeeds........................................... 153
Engine Shutdown Occurrence............................ 156
Engine Shutdown Occurs Intermittently .............. 157
Engine Stalls at Low RPM.................................. 159
Engine Top Speed Is Not Obtained ..................... 162
Engine Vibration Is Excessive ............................ 169
Exhaust Has Excessive Black Smoke ................. 171
Exhaust Has Excessive White Smoke................. 175
Exhaust System Contains Coolant...................... 180
Exhaust System Contains Oil ............................. 181
Exhaust Temperature Is High ............................. 183
Fuel Consumption Is Excessive.......................... 186
Fuel Contains Water.......................................... 190
Fuel Rail Pressure Problem ............................... 191
Fuel Temperature Is High................................... 202
Inlet Air Is Restricted ......................................... 205
Intake Manifold Air Pressure Is High ................... 206
Intake Manifold Air Pressure Is Low .................... 207
Intake Manifold Air Temperature Is High.............. 209
NOx Conversion Is Low ..................................... 212
NRS Exhaust Gas Temperature Is High .............. 225
NRS Mass Flow Rate Problem ........................... 227
Oil Consumption Is Excessive ............................ 233
Oil Contains Coolant ......................................... 236
Oil Contains Fuel .............................................. 239
Oil Level Is Low................................................. 241
Oil Pressure Is Low ........................................... 242
Power Is Intermittently Low or Power Cutout Is
Intermittent...................................................... 247
SCR Catalyst Has Incorrect Inlet Temperature..... 254
SCR Warning System Problem........................... 257
Valve Lash Is Excessive .................................... 265
Circuit Tests
Aftertreatment Identification Module - Test........... 267
CAN Data Link - Test ......................................... 270
Coolant Level - Test........................................... 275
Cooling Fan Control - Test (Hydraulic Driven Fan)277
Cooling Fan Control - Test (Viscous Clutch Fan) .. 280
Cooling Fan Speed - Test................................... 282
Data Link - Test ................................................. 284
Data Link Configuration Status - Test .................. 292
DEF Control Module Power - Test....................... 295
DEF Line Heater - Test ...................................... 298
DEF Pump - Test............................................... 303
DEF Pump Pressure Sensor - Test ..................... 306
DEF Pump Sensor Supply - Test ........................ 308
DEF Tank Sensor - Test ..................................... 309
Electrical Power Supply - Test ............................ 313
Ether Starting Aid - Test ..................................... 318
Fuel Transfer Pump - Test.................................. 322
Glow Plug Starting Aid - Test.............................. 328
Idle Validation - Test .......................................... 333
Indicator Lamp - Test ......................................... 340
Injector Data Incorrect - Test .............................. 342
Injector Solenoid - Test ...................................... 344
Mode Selection - Test ........................................ 351
Motorized Valve - Test ....................................... 354
NOx Sensor - Test ............................................. 360
Power Take-Off - Test ........................................ 366
Relay - Test (Aftertreatment Power Relay)........... 369
Sensor Calibration Required - Test ..................... 372
Sensor (Data Link Type) - Test ........................... 376
Sensor Signal (Analog, Active) - Test .................. 381
Sensor Signal (Analog, Passive) - Test ............... 389
Sensor Supply - Test ......................................... 398
UENR4469-35 3
Table of Contents
Solenoid Valve - Test (Solenoid Valves that Connect
to the Dosing Control Unit (DCU)) ..................... 402
Solenoid Valve - Test (Solenoid Valves that Connect
to the Engine ECM) ......................................... 408
Soot Sensor - Test............................................. 413
Speed Control - Test (Analog) ............................ 418
Speed Control - Test (PWM)............................... 423
Speed/Timing - Test .......................................... 430
Switch Circuits - Test (Multiposition Throttle
Switch) ........................................................... 437
Switch Circuits - Test (Air Filter Restriction
Switch) ........................................................... 440
Valve Position - Test .......................................... 442
Water in Fuel - Test ........................................... 449
Service
Service Tool Features........................................ 453
Service Tool Error Identifiers .............................. 485
Customer Passwords ........................................ 498
Factory Passwords............................................ 498
ECM Will Not Accept Factory Passwords ............ 499
Electronic Service Tool Does Not Communicate .. 499
Codes that Inhibit Operation of Aftertreatment
System ........................................................... 504
Test ECM Mode ................................................ 506
ECM Software - Install ....................................... 507
ECM - Replace ................................................. 508
Electrical Connectors - Inspect ........................... 509
Injector Code - Calibrate .................................... 514
SCR Inducement Emergency Override ............... 515
Index Section
Index................................................................ 518
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