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PERKINS ENGINE
1204F
Testing and Adjusting
- Pages: 135
- Size: 2.32 MB
- Format: PDF (Adobe Reader)
- Language : English
Table of Contents
Systems Operation Section
General Information
Introduction ..........................................................4
Engine Operation
Basic Engine.........................................................9
Air Inlet and Exhaust System (Single
Turbocharger) ...................................................13
Air Inlet and Exhaust System (Series
Turbochargers)..................................................19
Clean Emissions Module (Diesel Oxidation Catalyst
(DOC), Diesel Particulate Filter (DPF) and Selective
Catalytic Reduction (SCR) System) ....................24
Clean Emissions Module (Diesel Oxidation Catalyst
(DOC) and Selective Catalytic Reduction (SCR)
System) ............................................................26
DEF Dosing Control System ................................29
Cooling System ..................................................35
Lubrication System .............................................37
Electrical System ................................................37
Cleanliness of Fuel System Components ..............39
Fuel Injection .....................................................40
Electronic Control System ...................................48
Power Sources ...................................................69
Glossary of Electronic Control Terms ....................74
Testing and Adjusting Section
Fuel System
Fuel System - Inspect ..........................................80
Air in Fuel - Test ..................................................80
Finding Top Center Position for No. 1 Piston .........82
Fuel Injection Timing - Check ...............................83
Fuel Quality - Test ...............................................84
Fuel System - Prime ............................................85
Gear Group (Front) - Time ...................................86
Air Inlet and Exhaust System
Air Inlet and Exhaust System - Inspect ..................87
Turbocharger - Inspect (Series Turbochargers)......88
Turbocharger - Inspect (Single Turbocharger) .......91
Exhaust Cooler (NRS) - Test ................................94
Compression - Test .............................................95
Engine Valve Lash - Inspect .................................96
Valve Depth - Inspect...........................................97
Valve Guide - Inspect...........................................98
Diesel Exhaust Fluid Quality - Test........................99
Aftertreatment SCR System Dosing - Test........... 102
Diesel Exhaust Fluid Tank - Flush....................... 107
Lubrication System
Engine Oil Pressure - Test ................................. 109
Engine Oil Pump - Inspect.................................. 109
Excessive Bearing Wear - Inspect ...................... 110
Excessive Engine Oil Consumption - Inspect....... 110
Increased Engine Oil Temperature - Inspect ........ 111
Cooling System
Cooling System - Check .................................... 112
Cooling System - Inspect ................................... 112
Cooling System - Test........................................ 113
Engine Oil Cooler - Inspect ................................ 114
Water Temperature Regulator - Test ................... 115
Water Pump - Inspect ........................................ 115
Basic Engine
Position the Valve Mechanism Before Maintenance
Procedures ..................................................... 116
Piston Ring Groove - Inspect.............................. 116
Connecting Rod - Inspect................................... 117
Cylinder Block - Inspect ..................................... 118
Cylinder Head - Inspect ..................................... 118
Piston Height - Inspect....................................... 119
Flywheel - Inspect ............................................. 120
Flywheel Housing - Inspect ................................ 121
Gear Group - Inspect......................................... 122
Crankshaft Pulley - Check.................................. 123
Electrical System
Alternator - Test................................................. 124
Battery - Test .................................................... 126
Charging System - Test ..................................... 126
V-Belt - Test ...................................................... 127
Electric Starting System - Test............................ 127
Index Section
Index................................................................ 131
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