PERKINS ENGINE 1103 Testing & Adjusting

PERKINS ENGINE

1103

Testing & Adjusting

• Pages: 57
• Size: 1.56 MB
• Format: PDF (Adobe Reader)
• Language : English

Table of Contents

Systems Operation Section

Engine Design ....................................................... 4

General Information ................................................ 5

Fuel System ......................................................... 10

Air Inlet and Exhaust System ................................ 11

Lubrication System .............................................. 14

Cooling System .................................................... 17

Basic Engine ......................................................... 19

Electrical System ................................................. 20

Testing and Adjusting Section

Fuel System

Fuel System - Inspect ........................................... 23

Air in Fuel - Test .................................................... 23

Finding Top Center Position for No. 1 Piston ........ 24

Fuel Injection Pump Timing - Check ..................... 25

Fuel Injection Pump Timing - Adjust ..................... 26

Fuel Quality - Test ................................................. 28

Fuel System - Prime ............................................. 28

Fuel System Pressure - Test ................................. 29

Air Inlet and Exhaust System

Air Inlet and Exhaust System - Inspect ................. 31

Wastegate - Test ................................................... 31

Compression - Test ............................................... 32

Engine Valve Lash - Inspect/Adjust ...................... 32

Valve Depth - Inspect ............................................ 34

Valve Guide - Inspect ............................................ 35

Lubrication System

Engine Oil Pressure - Test .................................... 36

Engine Oil Pump - Inspect .................................... 36

Excessive Bearing Wear - Inspect ........................ 37

Excessive Engine Oil Consumption - Inspect ....... 37

Increased Engine Oil Temperature - Inspect ........ 38

Cooling System

Cooling System - Check (Overheating) ................ 39

Cooling System - Inspect ...................................... 40

Cooling System - Test ........................................... 40

Engine Oil Cooler - Inspect ................................... 42

Water Temperature Regulator - Test ..................... 43

Basic Engine

Piston Ring Groove - Inspect ................................ 44

Connecting Rod - Inspect ..................................... 44

Connecting Rod Bearings - Inspect ...................... 45

Main Bearings - Inspect ........................................ 45

Cylinder Block - Inspect ........................................ 45

Cylinder Head - Inspect ........................................ 46

Piston Height - Inspect .......................................... 46

Flywheel - Inspect ................................................. 47

Gear Group - Inspect ............................................ 48

Electrical System

Alternator - Test .................................................... 49

Battery - Test ......................................................... 49

Electric Starting System - Test .............................. 50

Glow Plugs - Test .................................................. 52

V-Belt - Test .......................................................... 53

Index Section

Index ..................................................................... 54

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