PERKINS ENGINE 1104D (Mech) Testing & Adjusting

PERKINS ENGINE

1104D (Mech)

Testing & Adjusting

• Pages: 53
• Size: 1.15 MB
• Format: PDF (Adobe Reader)
• Language : English

Table of Contents

Systems Operation Section

Engine Design ....................................................... 4

General Information ................................................ 4

Fuel System ........................................................... 7

Air Inlet and Exhaust System ................................. 9

Lubrication System .............................................. 12

Cooling System .................................................... 14

Basic Engine ......................................................... 15

Electrical System ................................................. 15

Testing and Adjusting Section

Fuel System

Fuel System - Inspect ........................................... 18

Air in Fuel - Test .................................................... 18

Finding Top Center Position for No. 1 Piston ........ 19

Fuel Injection Pump Timing - Check ..................... 20

Fuel Injection Pump Timing - Adjust ..................... 20

Fuel Quality - Test ................................................. 20

Fuel System - Prime ............................................. 20

Fuel System Pressure - Test ................................. 21

Air Inlet and Exhaust System

Air Inlet and Exhaust System - Inspect ................. 22

Turbocharger - Inspect .......................................... 22

Compression - Test ............................................... 25

Engine Valve Lash - Inspect/Adjust ...................... 25

Valve Depth - Inspect ............................................ 26

Valve Guide - Inspect ............................................ 27

Lubrication System

Engine Oil Pressure - Test .................................... 28

Engine Oil Pump - Inspect .................................... 28

Excessive Bearing Wear - Inspect ........................ 29

Excessive Engine Oil Consumption - Inspect ....... 29

Increased Engine Oil Temperature - Inspect ........ 30

Cooling System

Cooling System - Check (Overheating) ................ 31

Cooling System - Inspect ...................................... 32

Cooling System - Test ........................................... 32

Engine Oil Cooler - Inspect ................................... 34

Water Temperature Regulator - Test ..................... 34

Basic Engine

Piston Ring Groove - Inspect ................................ 36

Connecting Rod - Inspect ..................................... 36

Connecting Rod Bearings - Inspect ...................... 37

Main Bearings - Inspect ........................................ 37

Cylinder Block - Inspect ........................................ 37

Cylinder Head - Inspect ........................................ 38

Piston Height - Inspect .......................................... 38

Flywheel - Inspect ................................................. 39

Flywheel Housing - Inspect ................................... 40

Gear Group - Inspect ............................................ 41

Electrical System

Alternator - Test .................................................... 42

Battery - Test ......................................................... 43

Electric Starting System - Test .............................. 43

Glow Plugs - Test .................................................. 45

V-Belt - Test .......................................................... 46

Index Section

Index ..................................................................... 48

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