PERKINS ENGINE
1204E
Testing and Adjusting
- Pages: 105
- Size: 2.28 MB
- Format: PDF (Adobe Reader)
- Language : English
Table of Contents
Systems Operation Section
General Information
Introduction ............................................................ 4
Engine Operation
Basic Engine ......................................................... 10
Air Inlet and Exhaust System (Single
Turbocharger) ..................................................... 14
Air Inlet and Exhaust System (Series
Turbochargers) .................................................... 20
Clean Emissions Module ...................................... 25
Cooling System .................................................... 27
Lubrication System .............................................. 29
Electrical System ................................................. 29
Cleanliness of Fuel System Components ............. 31
Fuel Injection ....................................................... 31
Electronic Control System ................................... 39
Power Sources ..................................................... 52
Glossary of Electronic Control Terms ................... 55
Testing and Adjusting Section
Fuel System
Fuel System - Inspect ........................................... 61
Air in Fuel - Test .................................................... 61
Finding Top Center Position for No. 1 Piston ........ 63
Fuel Injection Timing - Check ............................... 64
Fuel Quality - Test ................................................. 65
Fuel System - Prime ............................................. 65
Gear Group (Front) - Time .................................... 66
Air Inlet and Exhaust System
Air Inlet and Exhaust System - Inspect ................. 67
Turbocharger - Inspect (Series Turbochargers) .... 68
Turbocharger - Inspect (Single Turbocharger) ...... 71
Exhaust Cooler (NRS) - Test ................................ 73
Compression - Test ............................................... 74
Engine Valve Lash - Inspect ................................. 75
Valve Depth - Inspect ............................................ 77
Valve Guide - Inspect ............................................ 77
Lubrication System
Engine Oil Pressure - Test .................................... 79
Engine Oil Pump - Inspect .................................... 79
Excessive Bearing Wear - Inspect ........................ 80
Excessive Engine Oil Consumption - Inspect ....... 80
Increased Engine Oil Temperature - Inspect ........ 81
Cooling System
Cooling System - Check ....................................... 82
Cooling System - Inspect ...................................... 82
Cooling System - Test ........................................... 83
Engine Oil Cooler - Inspect ................................... 84
Water Temperature Regulator - Test ..................... 85
Water Pump - Inspect ........................................... 85
Basic Engine
Position the Valve Mechanism Before Maintenance
Procedures .......................................................... 86
Piston Ring Groove - Inspect ................................ 86
Connecting Rod - Inspect ..................................... 87
Cylinder Block - Inspect ........................................ 88
Cylinder Head - Inspect ........................................ 88
Piston Height - Inspect .......................................... 89
Flywheel - Inspect ................................................. 90
Flywheel Housing - Inspect ................................... 90
Gear Group - Inspect ............................................ 92
Crankshaft Pulley - Check .................................... 92
Electrical System
Alternator - Test .................................................... 94
Battery - Test ......................................................... 96
Charging System - Test ........................................ 96
V-Belt - Test .......................................................... 97
Electric Starting System - Test .............................. 98
Index Section
Index ................................................................... 102
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