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ENGINE DEUTZ
2012
OPERATION MANUAL
CONTENT
1. General
2. Engine Description
2.1 Model
2.1.1 Rating Plate
2.1.2 Position of the Rating Plate
2.1.3 Engine Serial Number
2.1.4 Cylinder Enumeration
2.2 Engine Illustrations
2.2.1 Operating Side 2012
Ribbed V-belt Drive
2.2.2 Starter Side 2012
Ribbed V-belt Drive
2.2.3 Operating Side 2012
2.2.4 Starter Side 2012
2.3 Lube Oil Circuit Schematic
2.3.1 Lube Oil Plan
2.4 Fuel System
2.4.1 Fuel System Plan
2.5 Coolant System
2.5.1 Coolant Plan 2012
3. Engine Operation
3.1 Commissioning
3.1.1 Pour in Engine Oil
3.1.2 Filling Oil Bath Air Filter with Engine
Oil
3.1.3 Pour in Fuel
3.1.4 Fill / Bleed Cooling System
3.1.5 Other Preparations
3.2 Starting
3.2.1 Electric Starting
3.3 Monitoring Operation
3.3.1 Engine Oil Pressure
3.3.2 Coolant Temperature
3.4 Shutting off
3.4.1 Mech. Stopping
3.4.2 Electr. Stopping
3.5 Operating Conditions
3.5.1 Winter Operation
3.5.2 High Ambient Temperature, High Altitude
4. Operating Media
4.1 Lube Oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter Fuel
4.3 Coolant
4.3.1 Water Quality for Coolant
4.3.2 Coolant Treatment
4.3.3 Cooling System Protectants
5. Routine Maintenance
5.1 Maintenance Plan
5.2 Maintenance Diagram
5.3 Maintenance Work Completed
6. Service and Maintenance
6.1 Lubrication System
6.1.1 Oil Change Intervals
6.1.2 Check Oil Level, Change Engine Oil
6.1.3 Replace Oil Filter
6.1.4 Clean/Replace Oil Filter (Cup)
6.2 Fuel System
6.2.1 Replace Fuel Filter
6.2.2 Fuel Pre-filter, Clean Filter Element /
Replace if Necessary
6.2.3 Bleed Fuel System
with Fuel Pre-filter
6.2.4 Bleed Fuel System
without Fuel Pre-filter
6.3 Cooling System
6.3.1 Cleaning Intervals
6.3.2 Clean Cooling System
6.3.3 Drain Cooling System
6.3.4 Fill / Bleed Cooling System
6.4 Combustion Air Filter
6.4.1 Cleaning Intervals
6.4.2 Emptying Cyclone Type Precleaner
6.4.3 Clean Oil Bath Air Filter
6.4.4 Dry Type Air Cleaner
6.5 Belt Drives
6.5.1 Check V-belts
– 2012 Standard
– 2012 with Ribbed V-belt
© 2003
6.5.2 Tension V-belts
Coolant / Fuel Pump
6.5.3 Replace V-belts
Coolant / Fuel Pump
6.5.4 Replace V-belts
Ribbed V-belts
6.5.5 Tension Alternator V-belts
6.5.6 Replace Alternator V-belts
6.5.7 Wedge rib V-belts wear limit examine
6.6 Adjustments
6.6.1 Check Valve Clearance (Adjust if Necessary)
6.6.1.1 Valve Clearance Adjustment Plan
6.7 Accessories
6.7.1 Battery
6.7.2 Rotary Current Alternator
6.7.3 Transportation Shackles
7. Faults, Causes and Remedies
7.1 Fault Table
8. Engine Preservation
8.1 Preservation
9. Technical Specification
9.1 Engine Specifications and Settings
9.2 Screw Tightening Torques
9.3 Tools
10. Service
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