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ENGINE DEUTZ
2011
OPERATION MANUAL
Contents
1. General
2. Engine Description
2.1 Model
2.1.1 Rating Plate
2.1.2 Position of the Rating Plate
2.1.3 Engine Serial Number
2.1.4 Cylinder Numbering
2.1.5 Fuel Delivery Lock
2.2 Engine Illustrations
2.2.1 Operation Side:
Example FL 2011
2.2.2 Exhaust Side:
Example FL 2011
2.2.3 Operation Side:
Example BF4L 2011
2.2.4 Exhaust Side:
Example BF4L 2011
2.2.5 Operation Side:
Example FM 2011
2.2.6 Exhaust Side:
Example FM 2011
2.2.7 Operation Side:
Example BFM 2011
2.2.8 Exhaust Side:
Example BFM 2011
2.3 Oil Circuit
2.3.1 Lube Oil Circuit Schematic
2.4 Fuel System Schematic
2.4.1 Fuel System
2.5 Coolant System
2.5.1 Coolant Plan
3. Engine Operation
3.1 Commissioning
3.1.1 Adding Engine Oil
3.1.2 Adding Fuel
3.1.3 Other Preperations
3.1.4 Additional Maintenance Work
3.2 Starting
3.2.1 Electric Starting
3.3 Monitoring Operation
3.3.1 Engine Oil Pressure
3.3.2 Engine Temperature
3.4 Shutting Off
3.4.1 Mechanical Shut-Off
3.4.2 Electric Shut-Off
3.5 Operating Conditions
3.5.1 Winter Operation
3.5.2 High Ambient Temperature, High
Altitude
4. Operating Media
4.1 Lube Oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter-Grade Fuel
5. Service
5.1 Service Plan
5.2 Scheduled Maintenance Plan
5.3 Maintenance Chart
5.4 Maintenance Work Completed
6. Service and Maintenance
6.1 Lubrication System
6.1.1 Oil Change Intervals
6.1.2 Check Oil Level, Change Engine Oil
6.1.3 Changing Oil Filter
6.1.4 Clean/Replace Oil Filter (Cup)
6.2 Fuel System
6.2.1 Replace Fuel Filter
6.2.2 Clean/Replace Fuel Filter (Cup)
6.2.3 Clean Stainer of Fuel Filter
6.2.4 Change Fuel Leakage Line
6.3 Cooling System
6.3.1 Cleaning Intervals
6.4 Combustion Air Filter
6.4.1 Cleaning Intervals
6.4.2 Emptying Cyclone-Type Precleaner
6.4.3 Dry Type Air Cleaner
6.5 Belt Drives
6.5.1 Check V-belt
6.5.2 Tensioning Alternator Belts
6.5.3 Changing Alternator Belts
6.6 Adjustments
6.6.1 Check Valve Clearance, adjust if
necessary
6.6.1.1 Valve Clearance Adjustment
Schematic
6.7 Accessories
6.7.1 Battery
6.7.2 Rotary Current Alternator
6.7.3 Transportation Shackles
6.8 Engine Cleaning
6.8.1 Engine Cleaning
© 2004
Contents
7. Faults, Causes and
Remedies
7.1 Fault Table
8. Engine Preservation
8.1 Preservation
8.1.1 Preserving Engine
8.1.2 Removing Engine Preservatives
9. Technical Specification
9.1 Engine Specifications and Settings
9.2 Torque Wrench Settings
9.3 Tools
10.Service
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