PERKINS ENGINE 854E Disassembly and Assembly

PERKINS ENGINE

854E

Disassembly and Assembly

• Pages: 205
• Size: 2.83 MB
• Format: PDF (Adobe Reader)
• Language : English

Table of Contents

Disassembly and Assembly Section

Inspection of Parts ................................................5

Fuel Priming Pump - Remove and Install ..............10

Flow Control Valve - Remove and Install ..............12

Fuel Filter Base - Remove and Install ...................13

Water Separator and Fuel Filter (Primary) - Remove

and Install .........................................................17

Fuel Manifold (Rail) - Remove and Install ..............20

Fuel Injection Lines - Remove .............................22

Fuel Injection Lines - Install .................................25

Exhaust Cooler (NRS) - Remove and Install ..........28

Throttle Valve (Intake Air) - Remove and Install (Rear

Facing Inlet Elbow) ............................................30

Throttle Valve (Intake Air) - Remove and Install (Side

Facing Inlet Elbow) ............................................32

Fuel Injection Pump - Remove .............................34

Fuel Injection Pump - Install ................................36

Fuel Injection Pump Gear - Remove .....................38

Fuel Injection Pump Gear - Install.........................39

Electronic Unit Injector - Remove..........................40

Electronic Unit Injector - Install .............................42

Turbocharger - Remove (Top Mounted

Turbochargers)..................................................44

Turbocharger - Remove (Side Mounted

Turbochargers)..................................................46

Turbocharger - Install (Top Mounted

Turbochargers)..................................................48

Turbocharger - Install (Side Mounted

Turbochargers)..................................................51

Wastegate Solenoid - Remove and Install .............54

Exhaust Gas Recirculation Valve - Remove and

Install ...............................................................55

Flexible Exhaust Pipe - Remove and Install ...........59

Exhaust Manifold - Remove and Install ................63

Diesel Particulate Filter - Remove (Through Flow

Diesel Particulate Filter) .....................................66

Diesel Particulate Filter - Remove (Wall Flow Diesel

Particulate Filter) ...............................................67

Diesel Particulate Filter - Install (Through Flow Diesel

Particulate Filter) ...............................................69

Diesel Particulate Filter - Install (Wall Flow Diesel

Particulate Filter ) ..............................................71

Support and Mounting (CEM) - Remove and Install

(Option 3) .........................................................73

Support and Mounting (CEM) - Remove and Install

(Option 2) .........................................................75

Support and Mounting (CEM) - Remove and Install

(Option 1) .........................................................76

Inlet Manifold - Remove and Install ......................78

Inlet and Exhaust Valve Springs - Remove and

Install ...............................................................81

Inlet and Exhaust Valves - Remove and Install.......83

Inlet and Exhaust Valve Guides - Remove and

Install ...............................................................86

Engine Oil Filter Base - Remove and Install ..........88

Engine Oil Cooler - Remove.................................89

Engine Oil Cooler - Install ....................................91

Engine Oil Relief Valve - Remove and Install .........92

Engine Oil Pump - Remove..................................93

Engine Oil Pump - Install......................................93

Water Pump - Remove ........................................94

Water Pump - Install ............................................95

Water Temperature Regulator - Remove and

Install ...............................................................96

Engine Lifting Bracket - Remove ..........................98

Engine Lifting Bracket - Install ..............................99

Flywheel - Remove............................................ 101

Flywheel - Install ............................................... 102

Crankshaft Rear Seal - Remove and Install ......... 103

Flywheel Housing - Remove and Install (Stressed

Cylinder Block) ................................................ 105

Flywheel Housing - Remove and Install (Non-

Stressed Cylinder Block) .................................. 107

Power Take-Off Drive - Remove and Install ........ 110

Crankshaft Pulley - Remove and Install .............. 113

Crankshaft Front Seal - Remove and Install......... 114

Front Cover - Remove and Install ....................... 116

Idler Gear - Remove .......................................... 118

Idler Gear - Install.............................................. 120

Housing (Front) - Remove.................................. 121

Housing (Front) - Install ..................................... 123

Accessory Drive - Remove and Install ................ 126

Crankcase Breather - Remove ........................... 128

Crankcase Breather - Install............................... 128

Valve Mechanism Cover - Remove and Install ..... 129

Rocker Shaft and Pushrod - Remove.................. 132

Rocker Shaft - Disassemble .............................. 134

Rocker Shaft - Assemble .................................. 134

Rocker Shaft and Pushrod - Install...................... 135

Cylinder Head - Remove.................................... 137

Cylinder Head - Install ....................................... 139

Lifter Group - Remove and Install ....................... 142

Camshaft - Remove and Install .......................... 143

Camshaft Gear - Remove and Install ................. 145

Camshaft Bearings - Remove and Install ............ 147

Engine Oil Pan - Remove and Install (Pressed Steel

Oil Pan) .......................................................... 148

Engine Oil Pan - Remove and Install (Cast Iron

Engine Oil Pan) ............................................... 150

Balancer - Remove............................................ 154

Balancer - Install ............................................... 155

Piston Cooling Jets - Remove and Install ............ 157

Pistons and Connecting Rods - Remove ............. 158

Pistons and Connecting Rods - Disassemble ...... 160

Pistons and Connecting Rods - Assemble........... 161

Pistons and Connecting Rods - Install................. 162

Connecting Rod Bearings - Remove (Connecting

rods in position)............................................... 164

Connecting Rod Bearings - Install (Connecting rods

in position) ...................................................... 165

Crankshaft Main Bearings - Remove and Install .. 166

Crankshaft - Remove......................................... 169

Crankshaft - Install ............................................ 171

Crankshaft Timing Ring - Remove and Install ...... 172

Bearing Clearance - Check ................................ 173

Camshaft Position Sensor - Remove and Install .. 175

Crankshaft Position Sensor - Remove and Install. 176

Coolant Temperature Sensor - Remove and

Install ............................................................. 177

Engine Oil Pressure Switch - Remove and Install 178

Fuel Temperature Sensor - Remove and Install ... 179

Oxygen Sensor - Remove and Install (Catalytic

Converter) ...................................................... 181

Temperature Sensor (Exhaust) - Remove and

Install ............................................................. 182

UENR0624-03 3

Table of Contents

Temperature Sensor (DPF) - Remove and Install . 183

Pressure Sensor (DPF) - Remove and Install ...... 184

Pressure Sensor (Exhaust Back Pressure) - Remove

and Install ....................................................... 185

Inlet Manifold Temperature Sensor - Remove and

Install ............................................................. 187

Inlet Manifold Pressure Sensor - Remove and

Install ............................................................. 188

Glow Plugs - Remove and Install ....................... 190

Alternator Belt - Remove and Install ................... 191

Idler Pulley - Remove and Install ........................ 192

Fan - Remove and Install .................................. 194

Fan Drive - Remove and Install .......................... 194

Alternator - Remove .......................................... 196

Alternator - Install .............................................. 197

Electric Starting Motor - Remove and Install ....... 199

Index Section

Index................................................................ 201

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