PERKINS ENGINE 1204F Special Instruction

PERKINS ENGINE

1204F

Special Instruction

• Pages: 55
• Size: 1.33 MB
• Format: PDF (Adobe Reader)
• Language : English

Table of Contents

Introduction ...........................................................2

Engine Air Cleaner for 1206F-E70TA, 1206FE70TTA,

1204F-E44TA, 1204F-E44TTA

Engines...............................................................3

Air Temperature Sensor for 1206F-E70TA,

1206F-E70TTA, 1204F-E44TA, 1204F-E44TTA

Engines...............................................................3

Fan for 1206F-E70TA, 1206F-E70TTA, 1204FE44TA,

1204F-E44TTA Engines............................4

Flexible Exhaust Pipe for 1206F-E70TA, and

1206F-E70TTA Engines .......................................4

Flexible Exhaust Pipe for 1204F-E44TA, 1204FE44TTA

Engines ..................................................6

Installation of the Clean Emissions Module

(CEM) for 1206F-E70TA, and 1206F-E70TTA

Engines...............................................................8

Installation of the Clean Emissions Module

(CEM) for 1204F-E44TA, 1204F-E44TTA

Engines...............................................................9

Clean Emissions Module (CEM) (DOC and

SCR) ...............................................................9

Clean Emissions Module (CEM) (DOC, DPF,

and SCR) .........................................................9

Diesel Exhaust Fluid (DEF) Dosing Control

System on 1206F-E70TA, and 1206F-E70TTA

Engines.............................................................10

Pump Electronics Tank Unit (PETU)...................10

DEF Tank Mounting and Installation...................10

Type 1 DEF Tank ..........................................10

Type 2 DEF Tank .......................................... 11

DEF Tank with separate Pump Electronic

Unit (PEU) ..................................................12

Type 3 DEF Tank ..........................................13

Diesel Exhaust Fluid Lines ................................14

Coolant Connections ........................................15

Diesel Exhaust Fluid (DEF) Dosing Control

System on 1204F-E44TA, 1204F-E44TTA

Engines.............................................................16

Pump Electronics Unit (PEU).............................16

DEF Tank Mounting and Installation...................17

Type 1 DEF Tank ..........................................17

Type 2 DEF Tank ..........................................18

Diesel Exhaust Fluid Lines ................................18

Coolant Diverter Valve ......................................21

Coolant Connections ........................................21

Fuel Cooler for 1206F-E70TA, and 1206FE70TTA,

1204F-E44TA, 1204F-E44TTA

Engines.............................................................23

Fuel Filter (In-Line) for 1206F-E70TA, and

1206F-E70TTA, 1204F-E44TA, 1204F-E44TTA

Engines.............................................................23

Fuel Priming Pump (Electric Fuel Lift Pump

(EFLP)) for 1206F-E70TA, and 1206FE70TTA,

1204F-E44TA, 1204F-E44TTA

Engines.............................................................23

Water Separator and Fuel Filter (Primary) for

1206F-E70TA, and 1206F-E70TTA, 1204FE44TA,

1204F-E44TTA Engines..........................24

Remote Engine Oil Filter Base for 1204FE44TA,

1204F-E44TTA Engines..........................25

Soot Sensor for 1206F-E70TA, and 1206FE70TTA

Engines ................................................27

Soot Sensor for 1204F-E44TA, and 1204FE44TTA

Engines (If equipped) ............................27

Nitrogen Oxide Sensor for 1206F-E70TA, and

1206F-E70TTA Engines .....................................28

Nitrogen Oxide (NOx) Sensor for 1204F-E44TA,

and 1204F-E44TTA Engines ...............................30

Ammonia Sensor for 1204F-E70TA, and 1204FE70TTA

Engines (If equipped) ............................31

2

Product Lifting .....................................................32

Product Lifting for 1206F-E70TA, and 1206FE70TTA

Engines.............................................32

Engine and Clean Emission Module

(CEM).........................................................32

Clean Emission Module (CEM) Only...............33

Pump Electronics Tank Unit (PETU)

Only ...........................................................33

Engine Only..................................................34

Product Lifting for 1204F-E44TA, and 1204FE44TTA

Engines.............................................34

Engine and Clean Emission Module

(CEM).........................................................34

Engine Only..................................................35

Clean Emission Module (CEM) of DOC and

SCR ...........................................................36

Clean Emission Module (CEM) of DOC,

DPF, and SCR.............................................37

Product Lifting for 854F-E34T Engines...............38

Engine Air Cleaner for 854F-E34T Engines............38

Air Temperature Sensor for 854F-E34T

Engines.............................................................39

Installation of the Fan for 854F-E34T

Engines.............................................................39

Installation of the Fan for 854F-E34T Engines

(Engines without a Fan Drive) ..........................39

Flexible Exhaust Pipe for 854F-E34T

Engines.............................................................40

Water Separator and Fuel Filter (Primary) for

854F-E34T Engines ...........................................41

Electronic Control Module (ECM) and Wiring

Harness Installation on 854F-E34T

Engines.............................................................41

Flywheel for Certain 854F-E34T Engines...............42

Alignment of the Flywheel Face .........................42

Flywheel Runout ..............................................43

Alignment of the Flywheel Face .........................43

Flywheel Runout ..............................................44

Electric Starting Motor on Certain 854F-E34T

Engines.............................................................44

Installation of Alternator and Fan Belts on 854FE34T

Engines ....................................................45

Air Compressor Bracket Installation for 854FE34T

Engines ....................................................46

Power Take-Off Drive for 854F-E34T

Engines.............................................................46

Installation of Driven Equipment to the Power

Take-Off Drive Without the Removal of the

Power Take-Off Drive from the Engine..............46

Installation of Driven Equipment to the Power

Take-Off Drive With the Removal of the

Power Take-Off Drive from the Engine..............47

Oxygen Sensor for 854F-E34T Engines ................49

Temperature Sensor (DPF) for 854F-E34T

Engines.............................................................49

Differential Pressure Sensor for 854F-E34T

Engines.............................................................50

Painting of the 854F-E34T Engine.........................50

Painting of the Main Engine

Components...................................................50

Electrostatic Painting of the Engine....................50

Engine Labels for 854F-E34T Engines ..................51

Engine Lubricating Oil Recommendations .............51

Coolant Recommendations ..................................51

Glow Plug Control Unit for 854F-E34T

Engines.............................................................51

Heater Connections for Operators Enclosure for

854F-E34T Engines ...........................................52

Heater Connection for Crankcase Breather for

854F-E34T Engines ...........................................52

Auxiliary Crankshaft Pulley for 854F-E34T

Engines.............................................................52

Hydraulic Pump Drive Adaptor for 854F-E34T

Engines.............................................................52

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