PERKINS ENGINE 1104 Disassembly and Assembly

PERKINS ENGINE

1104

Disassembly and Assembly

• Pages: 147
• Size: 1.85 MB
• Format: PDF (Adobe Reader)
• Language : English

Table of Contents

Disassembly and Assembly Section

Fuel Priming Pump - Remove and Install ................4

Fuel Filter Base - Remove and Install .....................6

Fuel Injection Lines - Remove ...............................9

Fuel Injection Lines - Install .................................10

Fuel Injector Cover - Remove and Install (If

Equipped) .........................................................10

Fuel Injection Pump - Remove (Bosch EPVE for the

1104 engines only) ............................................ 11

Fuel Injection Pump - Remove (Delphi STP)..........13

Fuel Injection Pump - Remove (Delphi DP210) ......15

Fuel Injection Pump - Remove (Delphi DPA) .........16

Fuel Injection Pump - Remove (Delphi DPG).........18

Fuel Injection Pump - Install (Bosch EPVE for the

1104 engines only) ............................................19

Fuel Injection Pump - Install (Delphi STP) .............21

Fuel Injection Pump - Install (Delphi DP210)..........23

Fuel Injection Pump - Install (Delphi DPA) .............24

Fuel Injection Pump - Install (Delphi DPG).............26

Fuel Injector - Remove ........................................28

Fuel Injector - Install ...........................................28

Turbocharger - Remove.......................................29

Turbocharger - Install ..........................................30

Exhaust Manifold - Remove and Install ................32

Exhaust Elbow - Remove and Install (If Equipped) .34

Inlet and Exhaust Valve Springs - Remove and

Install ...............................................................35

Inlet and Exhaust Valves - Remove and Install.......37

Inlet and Exhaust Valve Guides - Remove and

Install ...............................................................40

Inlet and Exhaust Valve Seat Inserts - Remove and

Install ...............................................................42

Engine Oil Filter Base - Remove and Install ..........44

Engine Oil Cooler - Remove.................................48

Engine Oil Cooler - Install ....................................50

Engine Oil Relief Valve - Remove and Install (Engine

Oil Pump) .........................................................52

Engine Oil Relief Valve - Remove and Install

(Balancer Unit for the 1104 engines only) ............53

Engine Oil Pump - Remove (Engines Without a

Balancer) ..........................................................54

Engine Oil Pump - Install (Engines Without a

Balancer) ..........................................................55

Water Pump - Remove ........................................56

Water Pump - Disassemble .................................57

Water Pump - Assemble .....................................58

Water Pump - Install ............................................60

Water Temperature Regulator - Remove and

Install ...............................................................61

Flywheel - Remove..............................................64

Flywheel - Install .................................................64

Crankshaft Rear Seal - Remove ...........................66

Crankshaft Rear Seal - Install...............................66

Crankshaft Wear Sleeve (Rear) - Remove ............68

Crankshaft Wear Sleeve (Rear) - Install ................69

Flywheel Housing - Remove and Install ................70

Crankshaft Pulley - Remove and Install ................71

Crankshaft Front Seal - Remove ..........................74

Crankshaft Front Seal - Install ..............................75

Crankshaft Wear Sleeve (Front) - Install................76

Front Cover - Remove and Install .........................77

Gear Group (Front) - Remove ..............................78

Gear Group (Front) - Install ..................................80

Idler Gear - Remove and Install ............................82

Housing (Front) - Remove....................................87

Housing (Front) - Install .......................................88

Accessory Drive - Remove and Install ..................90

Crankcase Breather - Remove and Install ............92

Valve Mechanism Cover - Remove and Install .......95

Rocker Shaft and Pushrod - Remove....................96

Rocker Shaft - Disassemble ................................98

Rocker Shaft - Assemble ....................................98

Rocker Shaft and Pushrod - Install........................99

Cylinder Head - Remove.................................... 101

Cylinder Head - Install ....................................... 102

Lifter Group - Remove and Install ....................... 106

Camshaft - Remove and Install .......................... 107

Camshaft Gear - Remove and Install ................. 108

Camshaft Bearings - Remove and Install ............ 109

Engine Oil Pan - Remove and Install .................. 109

Balancer - Remove (Some 1104 Engines Only) ... 112

Balancer - Install (Some 1104 Engines Only) ....... 113

Piston Cooling Jets - Remove and Install ............ 115

Pistons and Connecting Rods - Remove ............. 116

Pistons and Connecting Rods - Disassemble ...... 116

Pistons and Connecting Rods - Assemble........... 117

Pistons and Connecting Rods - Install................. 119

Connecting Rod Bearings - Remove ................... 120

Connecting Rod Bearings - Install....................... 121

Crankshaft Main Bearings - Remove................... 122

Crankshaft Main Bearings - Install (Crankshaft in

Position) ......................................................... 123

Crankshaft - Remove......................................... 126

Crankshaft - Install ............................................ 128

Crankshaft Gear - Remove and Install ................ 132

Bearing Clearance - Check ................................ 133

Glow Plugs - Remove and Install (If Equipped) .... 134

V-Belts - Remove and Install .............................. 136

Fan - Remove and Install .................................. 136

Fan Drive - Remove and Install .......................... 137

Alternator - Remove .......................................... 138

Alternator - Install .............................................. 138

Electric Starting Motor - Remove and Install ....... 139

Vacuum Pump - Remove and Install (Some 1104

engines only) .................................................. 140

Hydraulic Pump (Steering) - Remove.................. 140

Hydraulic Pump (Steering) - Install ..................... 141

Index Section

Index................................................................ 142

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