ENGINE DEUTZ
TCD 2012 L04/06 V2- TCD 2013 L04/06 V2
OPERATION MANUAL
Contents
1. General
2. Engine description
2.1 Engine type
2.1.1 Company plate
2.1.2 Location of company plate
2.1.3 Engine number
2.1.4 Cylinder numbering
2.2 Engine diagrams
2.2.1 Operation side
TCD 2012 L04 2V
2.2.2 Starter side
TCD 2012 L04 2V
2.2.3 Operation side
TCD 2012 L06 2V
2.2.4 Starter side
TCD 2012 L06 2V
2.2.5 Operation side
TCD 2013 L04 2V
2.2.6 Starter side
TCD 2013 L04 2V
2.2.7 Operation side
TCD 2013 L06 2V
2.2.8 Starter side
TCD 2013 L06 2V
2.3 Lube oil circuit
2.3.1 Lube oil diagram (example)
2.4 Fuel circuit
2.4.1 Fuel diagram
2.5 Coolant circuit
2.5.1 Coolant diagram (example)
2.6 Electrics
2.6.1 Electrical cable connections for
monitoring
3. Operation
3.1 Initial commissioning
3.1.1 Filling engine oil
3.1.2 Filling fuel
3.1.3 Filling / bleeding cooling system
3.1.4 Other preparations
3.2 Starting
3.2.1 Electrical starting
3.3 Operation monitoring
3.3.1 Engine oil pressure
3.3.2 Coolant temperature
3.3.3 Coolant level
3.4 Shutting down
3.4.1 Electrical shutdown
3.5 Operating conditions
3.5.1 Winter operation
3.5.2 High ambient temperature,
high altitude
4. Operating substances
4.1 Lube oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter fuel
4.3 Coolant
4.3.1 General
4.3.2 Coolant preparation
5. Maintenance
5.1 Maintenance schedule
5.2 Maintenance diagram
5.3 Maintenance work carried out
6. Care and maintenance
work
6.1 Lubrication system
6.1.1 Oil change intervals
6.1.2 Checking oil level, changing engine oil
6.1.3 Changing oil filter
6.1.4 Cleaning / changing oil filter (cup)
6.2 Fuel system
6.2.1 Changing fuel filter
6.2.3 Fuel pre-filter, changing / bleeding
filter insert
6.3 Cooling system
6.3.1 Cleaning intervals
6.3.2 Cleaning cooling system
6.3.3 Emptying cooling system
6.3.4 Filling / bleeding cooling system
6.4 Combustion air filter
6.4.1 Cleaning intervals
6.4.2 Emptying cyclone pre-separator
6.4.3 Cleaning oil bath air filter
6.4.4 Dry air filter
6.5 Belt drive
6.5.1 Checking V-belt
6.5.2 Changing V-rib belt
6.5.3 Checking wear limit of V-rib belt
6.6 Setting work
6.6.1 Checking valve clearance,
setting if necessary
6.6.2 Setting control piston clearance
in exhaust gas recirculation (EGR)
6.6.3 Diagram for setting valve / control
piston clearance
© 2005
6.7 Add-on parts
6.7.1 Battery
6.7.2 Three-phase current generator
6.7.3 Transportation suspension
7. Faults, causes and remedies
7.1 Fault table
7.2 Engine management
7.2.1 Engine protection function of the
electronic engine controller EMR3
7.2.2 Using the diagnosis button
7.2.3 Table of fault blink codes
8. Engine corrosion protection
8.1 Corrosion protection
9. Technical data
9.1 Engine and setting data
9.2 Screw tightening torques
9.3 Tools
10. Service
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